Unveiling Purity: Komal Industries' Pure Steam Generation System for Demanding Applications

In the meticulous worlds of pharmaceuticals, biotechnology, and food processing, where even the slightest impurity can compromise quality and safety, steam isn’t just steam; it’s a critical ingredient demanding the utmost purity. Enter Komal Industries’ Pure Steam Generation (PSG) System, a symphony of technology designed to orchestrate the perfect harmony of sterility and efficiency.

Imagine a system that doesn’t just generate steam; it purifies it. Komal’s PSG system meticulously removes contaminants through a multi-stage process:

• Pre-treatment: Impurities like salts and minerals are removed from the feedwater, ensuring a clean slate for the subsequent stages.
• Evaporation: The purified water is converted into steam in a high-efficiency evaporator, leaving behind any remaining dissolved solids.
• Superheating: The steam is further heated to kill any potential microorganisms, guaranteeing absolute sterility.

But the brilliance of Komal’s PSG system goes beyond its multi-stage purification. Here’s what sets it apart:

• Inbuilt Non-Condensable Gases Removal (NCGR) System: This built-in feature eliminates pesky non-condensable gases like oxygen and carbon dioxide, ensuring consistently pure steam every time.
• Packaged Skid-Mounted Unit: Convenience is key. The entire system comes pre-assembled and ready to roll, minimizing installation time and complexity.
• Full-Automatic PLC Control: Precision meets ease. The PLC system takes care of everything, from monitoring temperatures and pressures to automatically sanitizing the system, leaving you free to focus on your core operations.
• Double Tube Sheet Protection: An extra layer of security. The first column features a double tube sheet design, ensuring complete separation between the boiler steam and the purified water, safeguarding your critical processes.
• Uncompromising Quality: Every contact part is made from high-grade SS316L stainless steel with an internal electropolished surface <0.5Ra, exceeding the most stringent purity standards.
• Orbital Welded and Video-Inspected Piping: Trustworthy connections. The piping system is meticulously welded and then inspected using videoscopy, guaranteeing leak-proof performance.
• Complete Documentation for Global Audits: Peace of mind comes standard. Komal provides comprehensive documentation that meets and exceeds international audit requirements, giving you the confidence you deserve.

But Komal doesn’t just offer cutting-edge technology; they offer solutions. For those seeking both WFI (Water for Injection) and pure steam, Komal’s Combo WFI-PSG System is a game-changer. This innovative system optimizes your space and budget by combining both functionalities into a single unit, eliminating the need for two separate systems. Choose series or parallel production based on your specific needs, all with the guarantee of uncompromising quality and strict separation of liquid and steam phases.

Whether you’re sterilizing vessels, cleaning distribution systems, powering autoclaves, or ensuring a sterile environment, Komal’s Pure Steam Generation System is your partner in achieving the highest standards of purity and efficiency.

Contact Komal Industries today and discover how their PSG system can elevate your operations to a new level of precision, sterility, and confidence. Let Komal orchestrate the perfect harmony of steam and purity in your demanding applications.